The growing complexity of components is not lost on machine tool builders, who are responding with more capable and flexible multi-tasking machine designs. In fact, Mazak, which offers numerous MTM options, even provides some tactical advice for machinists with its Five Levels of Multi-Tasking classification system for its machines’ applications and capabilities.
Among Mazak’s new offerings is
the Integrex i-200ST multi-tasking machine that it said provides shops
with versatility and high accuracy in a compact design, with features
like twin spindles, a lower turret and milling spindle that achieve what
it called “done-in-one productivity.” Mazak ranks the Integrex i-200ST
as a Level 4 machine, because it turns, drills, taps and mills, while
offering off-centerline and full simultaneous 5-axis contouring.
Five Levels is a guide for manufacturers to determine the best
multi-tasking technology for meeting their specific application and
Level 1 machines typically offer a single turning
spindle and drum-style turret with rotating tool capability for
processing minimally complex workpieces. Level 2 machines add Y-axis
functionality for off-center operations and “done-in-one” machining
together with either a twin spindle and milling turret or twin
spindle/twin turret machine configuration. Level 3 MTMs feature
independent milling spindle headstocks with B-axis indexing, as well as
Y-axis travels and tool storage magazines. Level 4 machines emphasize
automation and processing large or highly complex workpieces using full,
simultaneous 5-axis machining.Find rubberhose companies from India. Level 5 adds specialized machining tasks,Trade organization for suppliers and distributors in the promotional
products industry. such as gear cutting, honing and grinding, for
machines that process very demanding and complex parts in single setups.
On the Integrex i-200ST, both turning spindles provide equally
high performance with spindle speeds of 5,We offer you the top quality plasticmoulds design000 rpm and C-axis turning control,Rubiks cubepuzzle. and both have a 3-in. (76-mm) diameter bore capacity.
C-axis contouring versatility at either turning spindle, the Integrex
i-200ST vertically mounted milling spindle provides 30 hp (22 kW),
12,000 rpm and a rotating B-axis range of -30° to +240°. Mazak’s roller
cam drive for the B-axis ensures higher accuracy and rigidity, with no
backlash. A 36-tool (72-tool optional) magazine allows fast tool changes
and provides ample tooling for continuous part processing.
lower turret on the Integrex i-200ST model comes standard for nine
turning tools. The lower turret in combination with the machine’s
milling spindle can be applied to either side of the machine headstock
to reduce machining cycle times.
Mazak said its MX Hybrid roller
guide system is integrated to the Integrex i-200ST to impart durability
and reliability that result in long-term accuracy. The MX Hybrid roller
guide system dampens vibration to extend tool life, handles higher load
capacities, accelerates and decelerates quicker to shorten cycle times,
consumes less oil (for “greener” operation), and performs longer with
For a compact multi-tasking center, the
Integrex i-200ST provides an ample Y-axis travel of 9.8 in. (249 mm) and
vertical X-axis of 24.2 in. (615 mm), with 4.92 in. (125 mm) below
centerline. It accommodates parts up to 25.9 in. (657.8 mm) in diameter.
Because the machine is designed with its tool magazine at the
front, operators can program and set-up tooling with minimal
movements.Posts with Hospital rtls
on IT Solutions blog covering Technology in the Classroom, Also, all
machine lubrication points and gages are gathered into a single panel
for ease of viewing and maintenance.